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Predictive Analytics for
Asset Maintenance

Stop servicing equipment on a fixed calendar and hoping it's enough. RexoAsset models failure risk from your own maintenance history and flags at-risk assets before they break down.

CMMS SoftwareFailure RiskForecastingPredictive MaintenanceRisk ScoringUptimeEarly Warning
Reliability engineer measuring vibration on an electric motor with a tablet
Motor M-310 · Vibration
NormalWarningService
Failure forecast
RiskMedium
Est. remaining life34 days
ActionSchedule PM
Overview

What Is Predictive Analytics for Asset Management?

Fixed maintenance calendars either service equipment too often — wasting labor and parts — or not often enough, letting a failure happen between scheduled checks. Neither extreme reflects how an individual asset is actually aging, because a generic schedule can't account for its specific usage and repair history.

Predictive analytics software analyzes an asset's maintenance history, usage patterns, and condition data to model its failure risk, then flags equipment that's trending toward failure before it happens. It replaces guesswork calendars with maintenance timed to how each asset is actually performing.

Built for

ManufacturingEnergyMiningFacilitiesFleet Operations

Part of RexoAsset CMMS

Predictive Analytics works alongside maintenance scheduling, work orders and inventory in one cloud CMMS & EAM platform, on one shared asset register.

Key capabilities

What Predictive Analytics gives your team

Reliability engineer measuring vibration on an electric motor with a tablet
Failure forecast
RiskMedium
Est. remaining life34 days
ActionSchedule PM
86%failure prediction accuracy
33%fewer unplanned breakdowns
22%lower maintenance labor cost
01

Failure Risk Scoring

Every asset gets a risk score based on its own maintenance and usage history.

02

Trend-Based Forecasting

See which assets are trending toward failure weeks before it happens.

03

Optimal Service Timing

Get a recommended service window instead of a fixed calendar guess.

04

Continuous Model Updates

Risk scores update automatically as new maintenance data comes in.

How it works

Predict Failures
in 4 Steps

1

Collect
History

Pull maintenance and usage data from your existing asset records.

2

Model
Risk

RexoAsset scores each asset's failure risk automatically.

3

Flag At-Risk
Equipment

See ranked, at-risk assets before they fail.

4

Act on
Recommendations

Schedule service in the recommended window, not a guess.

Ready to catch failures before they happen?

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Results

Maintenance Timed to How Assets Actually Perform

Teams that adopt predictive analytics in RexoAsset service equipment when it actually needs it, cutting both breakdowns and wasted maintenance labor.

86%failure prediction
accuracy
33%fewer unplanned
breakdowns
22%lower maintenance
labor cost
14 daysaverage early
warning before failure
Predictive Analytics FAQs

Questions teams ask before they start

Not seeing your question? Our team will walk you through predictive analytics in a live demo.

Talk to us
What is predictive analytics for asset management?
It analyzes an asset's maintenance and usage history to model failure risk and flag at-risk equipment before it breaks down.
How accurate are RexoAsset's failure predictions?
Prediction accuracy depends on data history, but customers typically see 85%+ accuracy once a few maintenance cycles are logged.
Do I need special sensors for predictive analytics to work?
No. RexoAsset builds risk models from maintenance and usage records you already have — sensors improve accuracy but aren't required.
How far in advance does RexoAsset flag a risk?
Lead time varies by asset, but flagged equipment typically surfaces weeks before failure, giving you time to plan.
Can predictive analytics replace preventive maintenance?
It complements it. Preventive schedules handle routine service; predictive analytics catches the exceptions a fixed calendar would miss.
Does the risk model improve over time?
Yes. Risk scores update automatically as new maintenance and usage data comes in.
Is Predictive Analytics part of RexoAsset CMMS software?
Predictive Analytics is a core module of RexoAsset, a cloud-based CMMS and EAM platform. It shares one asset register with maintenance, work orders, inventory, inspections and reporting, so nothing is duplicated between tools.

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